Materials Science in Action

 Written by: Ben Jabbawy, Cornell University

Tom, a friend of mine who recently graduated as a Materials Science major, is very excited about his work at Intel.

What triggered your interest in applying to engineering programs?

The story you’ll hear from a lot of engineers is that they were simply good at math and science and it only seemed natural to apply to engineering schools. However for me, it was more about wanting to understand how and why things around me worked, from something as simple as an alarm clock to something much more complex like an automobile or even a computer.

Which class stands out most for you? Why?

The classes I enjoyed most were the ones that opened my eyes to amazing new technologies that could revolutionize the way we live our lives. The most impressive of these was a class focused on organic electronics. When thinking of electronics you normally imagine copper wires, lead batteries, silicon computer chips, and other inorganic materials. This class taught me about a whole new class of plastics and other organic materials which performed the functions of normal inorganic materials. What was even better about these materials is that they could be printed onto flexible plastic sheets to form futuristic devices like electronic newspapers and solar energy producing windows.

What was your major?

My major was Materials Science which focuses on the physics and theory of why materials behave the way they do. So for example we learned why metals when bent will keep their form, why plastics when bent will return to their original form, and why ceramics when bent will shatter. This major also included some revolutionary laboratory research like the organic electronics I mentioned above. This gave undergraduates the ability to apply their classroom learning in a real world situation in a cutting edge laboratory environment.

Were you apart of any cool student groups or project teams related to science?

I was part of an amazing research group which eventually became some of my best friends at Cornell. We all worked extremely hard in the lab and then loved to celebrate after successfully publishing a scientific paper or discovering something previously unknown to the scientific community.

What does Intel do?

Intel is the world’s largest computer chip producer. Chances are the computer you use daily has an Intel computer chip inside. We make computer chips for desktops, laptops, and even super powerful server computers which process the huge amounts of information that travels through the internet on a daily basis.

Where do you fit in at Intel?

Making a computer chip takes hundreds and even thousands of process steps. My position is called a Process Engineer, which basically means that I am in charge of a particular step, or process, required in making a computer chip. This involves running silicon wafers through large, highly complicated equipment capable of adding or removing extremely thin layers of material, which create billions of transistors. These transistors act as on/off switches and form the basis all computer chips.

What kind of cutting edge work are you involved in?

I currently work in Intel’s newest and most advanced computer chip manufacturing plant. This plant has equipment which is capable of creating features as small as 65 nanometers. This is 150,000 times smaller than a centimeter and far smaller than what the human eye can see. Because we can create such tiny features, we are able to cram more transistors and therefore more computing power into a computer chip. 

 

 

 

 

 

 

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